Convection and the Heat Transfer Coefficient

Convection is heat carried between a surface and a moving fluid. Newton’s law of cooling, q = h·A·(T_s − T∞), lumps everything about the flow into one number, the heat transfer coefficient h. It is not a property of the fluid: it depends on the fluid, its speed, the geometry and whether the flow is laminar or turbulent, and it is found from experiments or from Nusselt-number correlations.

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Newton’s law of cooling

Right at a wall the fluid is still, so heat crosses the first thin layer by conduction. The moving fluid beyond it sweeps that heat away, and the faster and more turbulent the flow, the thinner the layer and the larger h. Newton’s law of cooling is the definition of h that wraps this up: q = h·A·(T_s − T∞).

The range is wide. Free convection in still air gives h of a few W/(m²·K) up to about 25; forced air, roughly 10 to a few hundred; forced water, hundreds to tens of thousands; boiling and condensation, higher still. As a thermal resistance, R = 1/(h·A), it adds in series with conduction through a plane wall.

Finding h from correlations

Correlations give h through the Nusselt number, Nu = h·L/k, a dimensionless ratio of convection to conduction in the fluid. For forced convection, Nu depends on the Reynolds number, Re = V·L/ν, and the Prandtl number Pr, a fluid property. For free convection, the Rayleigh number replaces Re.

Each correlation states the geometry, flow regime and range it was fitted for. Laminar flow along a flat plate uses Nu = 0.664·Re^½·Pr^⅓ for Re below about 5 × 10⁵. Fully developed turbulent flow in a tube uses Dittus–Boelter, Nu = 0.023·Re^0.8·Pr^n. Fluid properties are evaluated at the film temperature (T_s + T∞)/2 for external flow, or at the mean fluid temperature for flow in a tube. Expect correlations to be accurate to roughly ±10–25%.

Key formulas

Formulas used on this page, with the textbook each is cited from
FormulaExpressionWhereCited from
Newton’s law of coolingq = h·A·(T_s − T∞)h = heat transfer coefficient (W/(m²·K)), A = surface area (m²), T_s = surface, T∞ = fluid temperatureIncropera et al., Fundamentals of Heat and Mass Transfer
Nusselt and Reynolds numbersNu = h·L/k, Re = V·L/νL = characteristic length (m), k = fluid conductivity (W/(m·K)), ν = kinematic viscosity (m²/s)Incropera et al., Fundamentals of Heat and Mass Transfer
Laminar flat plate, averageNu_L = 0.664·Re_L^½·Pr^⅓Re_L < 5 × 10⁵, Pr ≥ 0.6, properties at film temperatureIncropera et al., Fundamentals of Heat and Mass Transfer
Dittus–Boelter (turbulent tube flow)Nu_D = 0.023·Re_D^0.8·Pr^nn = 0.4 heating the fluid, 0.3 cooling; Re_D > 10 000, 0.6 ≤ Pr ≤ 160Çengel & Ghajar, Heat and Mass Transfer

Worked examples

Example: Measuring h on a heated test plate

Given

  • A fan blows room air at 22 °C across a 0.2 m × 0.3 m aluminium plate with an electric heater bonded to its back.
  • The back and edges are insulated. At steady state the heater draws 150 W and the exposed face reads 78 °C. Radiation from the polished face is neglected.

Find

  • The average convection heat transfer coefficient.

Solution

  1. At steady state, all heater power leaves by convection from the one exposed face.q = 150 W, A = 0.2 × 0.3 = 0.06 m²
  2. Temperature difference between surface and air.T_s − T∞ = 78 − 22 = 56 K
  3. Rearrange Newton’s law of cooling.h = q / (A·ΔT) = 150 / (0.06 × 56) = 44.6 W/(m²·K)

Answer: h ≈ 45 W/(m²·K), in the expected range for fan-driven air. This is how h is measured in practice; the uncertainty is mostly in the heat lost through the "insulated" back and by radiation.

Example: Forced air over a warm flat plate

Given

  • Air at 25 °C flows at 4 m/s along a 0.5 m long, 0.3 m wide flat plate held at 75 °C.
  • At the 50 °C film temperature, take ν = 18.2 × 10⁻⁶ m²/s, k = 0.0280 W/(m·K) and Pr = 0.704, interpolated from standard property tables for air at 1 atm.

Find

  • Whether the boundary layer stays laminar.
  • The average heat transfer coefficient.
  • The heat lost from one face.

Solution

  1. Reynolds number at the trailing edge. It is below 5 × 10⁵, so the flow is laminar over the whole plate.Re_L = 4 × 0.5 / 18.2 × 10⁻⁶ = 110 000
  2. Average Nusselt number from the laminar flat-plate correlation.Nu_L = 0.664 × 110 000^½ × 0.704^⅓ = 196
  3. Convert to h.h = 196 × 0.0280 / 0.5 = 11.0 W/(m²·K)
  4. Heat rate from one face.q = 11.0 × (0.5 × 0.3) × (75 − 25) = 82 W

Answer: The flow stays laminar (Re ≈ 1.1 × 10⁵), h ≈ 11 W/(m²·K), and one face loses about 82 W. That is a quarter of the value measured in the first example, because the fan there makes the flow much more disturbed than a smooth 4 m/s stream.

Common mistakes

In industry

Frequently asked questions

What is a typical heat transfer coefficient for air?

Roughly 2–25 W/(m²·K) for free convection and 25–250 W/(m²·K) for forced convection. Correlations give the value for a specific case.

What is the difference between free and forced convection?

In forced convection a fan, pump or wind drives the flow. In free (natural) convection, buoyancy drives it: fluid near a hot surface becomes lighter and rises.

What is the Nusselt number?

The ratio of convective to conductive heat transfer across the fluid layer at a surface, Nu = h·L/k. Nu = 1 would mean the fluid only conducts.

How is the heat transfer coefficient different from the overall coefficient U?

h covers one fluid-to-surface film. U combines every resistance between two fluids, including both films and the wall.

Keep learning

All Heat Transfer lessons · All engineering subjects

See also

Sources

  1. T. L. Bergman, A. S. Lavine, F. P. Incropera, D. P. DeWitt, Fundamentals of Heat and Mass Transfer, Wiley
  2. Y. A. Çengel, A. J. Ghajar, Heat and Mass Transfer: Fundamentals and Applications, McGraw Hill

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