Corrective Action vs Preventive Action

Corrective action removes the cause of a nonconformity that has already happened, so it does not happen again. Preventive action removes the cause of a potential nonconformity, so it never happens in the first place. The trigger is the difference: a corrective action starts from a real defect, complaint or audit finding; a preventive action starts from a trend, a risk or a near miss. Neither is the same as a correction, which only fixes the bad part in front of you. ISO 9001:2015 folds preventive action into risk-based thinking, while ISO 13485 still requires both as separate processes.

By Coplain Team

Last updated

Corrective action vs preventive action side by side

How correction, corrective action and preventive action differ in trigger, target and evidence
CorrectionCorrective actionPreventive action
TriggerA nonconforming item found nowA nonconformity that has occurredA potential nonconformity: a trend, risk or near miss
TargetThe affected productThe root cause of the actual problemThe cause of a problem that has not happened yet
QuestionWhat do we do with these parts?Why did this happen, and how do we stop it recurring?What could go wrong here, and how do we stop it occurring?
Typical actionsRework, sort, scrap, use-as-is with approvalChange the process, add error-proofing, revise the procedureUpdate the PFMEA, add a control before failure, extend a fix to similar lines
Proof it workedThe affected parts conform or are dispositionedThe problem does not recur over a defined periodThe leading indicator stays in control; no first occurrence
ISO 9001:2015Clause 10.2 (react to the nonconformity)Clause 10.2No separate clause; handled through risk-based thinking in 6.1
ISO 13485:2016Control of nonconforming productIts own requirement (8.5.2)Its own requirement (8.5.3)

Three different things, often on one form

Most shops record all three on a single CAPA form, which is fine as long as each box is used for the right job. Containment and correction deal with the parts. Corrective action deals with the cause. Preventive action looks sideways: where else could the same cause hit, and what risks are building up that have not caused a defect yet?

The common failure is a form where “corrective action” says “reworked 40 parts, retrained operator”. The rework is a correction. Retraining is rarely a root-cause fix unless the investigation showed the operator lacked a skill the process depends on. The root cause analysis and CAPA guide, the pillar for this cluster, covers how to prove a cause before choosing the action.

Where preventive action went in ISO 9001

ISO 9001:2008 had a preventive action clause. The 2015 edition removed it and put risk-based thinking throughout the standard instead: you plan actions to address risks and opportunities (clause 6.1), and the standard notes that one purpose of the system is to act as a preventive tool. So an ISO 9001 auditor will not look for a preventive action procedure, but will look for evidence that you identify risks and act on them, for example in a risk register, a PFMEA or management review.

ISO 13485:2016 and many medical device regulations kept preventive action as a named process. If you hold both certificates, keep a preventive action path in the CAPA procedure and use it for the ISO 9001 risk evidence too. ISO 9001 vs ISO 13485 covers the other differences.

Good sources of preventive actions

Preventive actions come from data that shows risk before it shows defects:

How to tell which one you are writing

When an issue lands on your desk, three questions sort it quickly. First, has a nonconformity actually occurred? If a part, process, record or delivery failed a requirement, the work on its cause is corrective action. If nothing has failed yet but the data shows it could, the work is preventive. Second, what are you acting on? Acting on the product is correction; acting on the cause is corrective or preventive action. Third, how will you prove success? A corrective action is proven when the problem stops recurring. A preventive action is proven when the leading indicator, such as a trend, a risk rating or a near-miss count, stays where you want it.

Audit findings follow the same rule. A nonconformity found by an auditor needs correction and corrective action. An observation or opportunity for improvement is closer to preventive action: nothing failed, but a risk was seen. Writing the right label on the record keeps the CAPA log honest and makes trend reports meaningful, because a log full of mislabeled actions cannot tell you whether the system is getting better.

Worked examples

Example: A fictional stamping cell: one corrective action and one preventive action

  1. Problem: 36 brackets of a 1,200-piece lot had a missing hole. Correction: 100% sort of the lot; 36 scrapped.
  2. Defect rate in the lot: 36 ÷ 1,200 = 3.0%.
  3. Root cause: a broken pierce punch that the die sensor did not detect because the sensor had been bypassed after a nuisance trip.
  4. Corrective action: reinstate the sensor, add a punch-presence check to the start-up checklist, and lock the bypass behind a supervisor key.
  5. Preventive action: two other dies on press 2 and press 4 use the same sensor type. The sensor and bypass check are extended to both before any defect occurs there.
  6. Effectiveness check: 20 lots after the change, 24,000 parts, 0 missing holes; the sister presses stay at 0 as well.

Result: Example result: the corrective action stops the defect on press 3; the preventive action stops the same cause from reaching presses 2 and 4. All numbers are example values.

Common mistakes

Frequently asked questions

Is preventive action still required by ISO 9001?

Not as a separate clause. ISO 9001:2015 expects you to address risks and opportunities, which covers the same ground. ISO 13485 and many regulators still require a preventive action process by name.

What is the difference between correction and corrective action?

A correction acts on the nonconforming product, for example rework or scrap. A corrective action acts on the cause so the nonconformity does not recur.

Can one CAPA include both?

Yes. A CAPA often holds a corrective action for the line where the problem happened and preventive actions for similar lines that share the cause.

Who decides whether an action is needed?

Your CAPA procedure should define the criteria, usually severity, recurrence, customer impact and risk. The quality team typically screens issues against them.

How long should an effectiveness check run?

Long enough to see the problem if it were still there. Base it on how often the problem used to occur: if it showed up once a month, watch for at least three months.

Sources

  1. ISO 9001:2015 Quality management systems — Requirements (clauses 6.1 and 10.2), ISO
  2. ISO 9000:2015 Quality management systems — Fundamentals and vocabulary, ISO
  3. ISO 13485:2016 Medical devices — Quality management systems (clauses 8.5.2 and 8.5.3), ISO

See also

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